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2 more industry(es)Simulation-Based Lean Biomanufacturing System Design for Sanatela's Matrix Product
Summary
This case study details how simulation and lean manufacturing principles were used to design a compliant, efficient biomanufacturing system for Sanatela's Matrix product, a novel 3D biological tissue ...
Products
Biomedical Product
Matrix
A gauze-like, natural 3D biological tissue made from Wharton’s Jelly in human umbilical cords, used for leukemia screening and personalized medical treatments.
Sample Category
Sample Product 2
Sample product description for demonstration purposes.
1 more products available
Challenges
- Complex, time-sensitive manufacturing constraints for a novel biomedical product using human biomaterials.
- Lack of real-time visibility into operations
- Difficulty in scaling current infrastructure
- High operational costs due to legacy systems
- Poor data integration across departments
4 more challenges available
Solutions
- Used discrete event simulation to model and optimize the biomanufacturing process and facility layout.
- Deployed real-time monitoring and analytics platform
- Migrated to cloud-based scalable infrastructure
- Modernized legacy systems with new technology stack
- Integrated data across all business functions
4 more solutions available
Outcomes
- Validated a robust, lean manufacturing process design that efficiently uses space, minimizes equipment needs, and is easily scalable.
- Achieved 24/7 real-time visibility and monitoring
- Successfully scaled operations to support 3x growth
- Decreased operational costs by 40% annually
- Improved data accuracy and accessibility by 85%
4 more outcomes available
Target Organization
Sanatela
Description: A medical solutions company specializing in biomedical technology products for cancer screening and personalized treatments, notably the Matrix product based on Wharton's Jelly.